Atomizer

Ultrasonic Metal Powder Atomization

Metal powder atomization transforms molten metal into highly controlled spherical powders used in additive manufacturing, powder metallurgy, coatings, and advanced materials research. With precision particle size control and superior material quality, metal atomization is critical for modern digital manufacturing workflows.

Lab-Scale Powder Production
High-Purity Metal Powders
Versatile Alloy Compatibility

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Key Features & Benefits

Delivers high-quality performance and flexibility for industrial and research applications.

Rapid Powder Development

Produce custom metal powders in a fraction of the time — accelerating R&D timelines and shortening project cycles.

Enhanced Material Properties

Atomized powders exhibit excellent sphericity and flowability, improving part density, surface finish, and mechanical performance in AM and sintering processes.

On-Demand Production Flexibility

Generate metal powders onsite — reducing dependence on third-party suppliers while supporting just-in-time production and inventory control.

Wide Industrial Applicability

Supports sectors from aerospace and medical to tooling and jewellery, meeting diverse end-use requirements with tailored powder profiles.

Precision Particle Control

Achieve narrow particle size distributions and high homogeneity for consistent, reliable performance.

Clean, High-Purity Output

Low oxygen content and minimal contamination ensure premium powder quality for demanding applications.

Broad Alloy Compatibility

Process reactive and non-reactive metals, including stainless steel, titanium, nickel alloys, copper, and precious metals.

Compact, Lab-Friendly Design

Lab-scale atomizers fit typical facilities, enabling flexible research and production without costly infrastructure.

Explore Our Ultrasonic Metal Atomizers

Discover metal powder atomizer systems designed for high-quality powder production

ATO by 3DLAB Sparq

ATO Sparq – AI-Driven Ultrasonic Metal Atomizer for Additive Manufacturing

ATO Sparq is an advanced ultrasonic metal powder atomizer engineered for manufacturers, research labs, and AM facilities that demand precision and flexibility. By combining AI-driven process control with ultrasonic atomization, ATO Sparq enables rapid, in-house production of spherical metal powders with tightly controlled particle size distribution. Its modular design supports scalable production while maintaining low oxygen levels, ensuring reliable powder performance across demanding 3D printing applications.

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ATO by 3DLAB ATO Cast

ATO Cast – Induction Vacuum Casting Furnace

ATO Cast is a professional-grade induction vacuum casting furnace engineered to deliver exceptional feedstock purity and consistent casting quality. Designed for laboratories, R&D centers, and small-scale production facilities, it enables users to design, melt, and cast a wide range of alloys under controlled vacuum conditions—ensuring superior material integrity and repeatable results.

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ATO by 3DLAB Noble

ATO Noble – Ultrasonic Atomizer for Precious Metal Powders

ATO Noble is a next-generation ultrasonic metal atomizer specifically developed for processing precious metals such as gold, silver, platinum, and palladium. Designed with a strong focus on material efficiency and powder consistency, ATO Noble enables on-demand production of high-quality metal powders while significantly minimizing material loss. Its advanced ultrasonic atomization technology delivers controlled droplet formation, resulting in spherical powders with excellent flow characteristics—ideal for high-value applications in additive manufacturing, electronics, jewelry, and advanced materials research.

Ultrasonic Atomization Technology
Optimized for Precious Metals
Maximum Material Recovery System
Consistent Powder Quality

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ATO by 3DLAB Lab

ATO Lab – Lab-Scale Ultrasonic Metal Powder Atomizer

The ATO Lab is a compact, lab-size ultrasonic metal powder atomizer engineered for researchers, material scientists, and additive manufacturing professionals. Designed for flexibility and precision, it enables on-demand production of spherical metal powders with excellent flowability and controlled particle size distribution. Its modular architecture and advanced ultrasonic technology make it an ideal solution for laboratory-scale experimentation, material development, and small-batch powder production.

Ultrasonic Atomization Technology
Lab-Scale Compact Design
Customizable & Modular Configuration
Cost-Efficient Powder Production

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ATO by 3DLAB Induction Melting System (IMS)

Empower Your Atomization Process with Independent, Precision-Controlled Metal Melting

The ATO Induction Melting System (IMS) is an advanced melting module developed to work in combination with ATO ultrasonic metal atomization systems. Built for precision, flexibility, and operator convenience, the IMS allows users to independently melt metals and alloys prior to atomization.

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