Atomizer
Ultrasonic Metal Powder AtomizationMetal powder atomization transforms molten metal into highly controlled spherical powders used in additive manufacturing, powder metallurgy, coatings, and advanced materials research. With precision particle size control and superior material quality, metal atomization is critical for modern digital manufacturing workflows.
- Lab-Scale Powder Production
- High-Purity Metal Powders
- Versatile Alloy Compatibility
Key Features & Benefits
Delivers high-quality performance and flexibility for industrial and research applications.
01
Rapid Powder Development
Produce custom metal powders in a fraction of the time — accelerating R&D timelines and shortening project cycles.
02
Enhanced Material Properties
Atomized powders exhibit excellent sphericity and flowability, improving part density, surface finish, and mechanical performance in AM and sintering processes.
03
On-Demand Production Flexibility
Generate metal powders onsite — reducing dependence on third-party suppliers while supporting just-in-time production and inventory control.
04
Wide Industrial Applicability
Supports sectors from aerospace and medical to tooling and jewellery, meeting diverse end-use requirements with tailored powder profiles.
Explore Our Ultrasonic Metal Atomizers
Discover metal powder atomizer systems designed for high-quality powder production
ATO by 3DLAB Sparq
ATO Sparq – AI-Driven Ultrasonic Metal Atomizer for Additive Manufacturing
ATO Sparq is an advanced ultrasonic metal powder atomizer engineered for manufacturers, research labs, and AM facilities that demand precision and flexibility. By combining AI-driven process control with ultrasonic atomization, ATO Sparq enables rapid, in-house production of spherical metal powders with tightly controlled particle size distribution. Its modular design supports scalable production while maintaining low oxygen levels, ensuring reliable powder performance across demanding 3D printing applications.
ATO by 3DLAB ATO Cast
ATO Cast – Induction Vacuum Casting Furnace
ATO Cast is a professional-grade induction vacuum casting furnace engineered to deliver exceptional feedstock purity and consistent casting quality. Designed for laboratories, R&D centers, and small-scale production facilities, it enables users to design, melt, and cast a wide range of alloys under controlled vacuum conditions—ensuring superior material integrity and repeatable results.
ATO by 3DLAB Noble
ATO Noble – Ultrasonic Atomizer for Precious Metal Powders
ATO Noble is a next-generation ultrasonic metal atomizer specifically developed for processing precious metals such as gold, silver, platinum, and palladium. Designed with a strong focus on material efficiency and powder consistency, ATO Noble enables on-demand production of high-quality metal powders while significantly minimizing material loss. Its advanced ultrasonic atomization technology delivers controlled droplet formation, resulting in spherical powders with excellent flow characteristics—ideal for high-value applications in additive manufacturing, electronics, jewelry, and advanced materials research.- Ultrasonic Atomization Technology
- Optimized for Precious Metals
- Maximum Material Recovery System
- Consistent Powder Quality
ATO by 3DLAB Lab
ATO Lab – Lab-Scale Ultrasonic Metal Powder Atomizer
The ATO Lab is a compact, lab-size ultrasonic metal powder atomizer engineered for researchers, material scientists, and additive manufacturing professionals. Designed for flexibility and precision, it enables on-demand production of spherical metal powders with excellent flowability and controlled particle size distribution. Its modular architecture and advanced ultrasonic technology make it an ideal solution for laboratory-scale experimentation, material development, and small-batch powder production.- Ultrasonic Atomization Technology
- Lab-Scale Compact Design
- Customizable & Modular Configuration
- Cost-Efficient Powder Production
ATO by 3DLAB Induction Melting System (IMS)
Empower Your Atomization Process with Independent, Precision-Controlled Metal Melting
The ATO Induction Melting System (IMS) is an advanced melting module developed to work in combination with ATO ultrasonic metal atomization systems. Built for precision, flexibility, and operator convenience, the IMS allows users to independently melt metals and alloys prior to atomization.Materials
Our atomization solutions support a wide range of metal alloys
42CrMo4
AMS5832
Fe 99,5%
FeMn
PH177 Garba
SS304
SS316L
Ti OCT 1-90013-81
Ti5Al2.5Sn
TiAl
TiMoSi
Titanium Gr.1
Titanium Gr.2
Titanium Gr.5 (Ti6Al4V)
Inconel 625
Inconel 718
Ni 99%
NiTi
NiTiHf
Al 99,99%
Al4047
Al5183
Al7075
AlCoCrFeNi
AlMg
AlMgCu
AlMgSc
Aluminium (AlSi10Mg)
MgAl9Zn1
AZ31
WE54
WE43
ZX00
Nb 99%
Ta 99%
W90Ni7Fe3
MoSi2
Ag 99%
Au 9ct
Au 18ct
Au 99,99%
Ir 99%
Pt alloys
CuAlNiFe
CuCrZr
CuM1E
CuMnAl
CuNi3Si
CuSn
CoCrFeMo
NiCrFe
FeNiCrMo
CoCrFe
FeNiAlCr
MoS2
B4C
Talk to Our Metal Powder Experts
Connect with our specialists to explore custom atomization solutions.